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Description:
This advanced radiator production line is designed to manufacture a wide range of radiators with various specifications. It supports panel widths such as 535mm, 520mm, 480mm, 460mm, 320mm, and 310mm, with a center distance exceeding 500mm. The system is highly automated, ensuring excellent forming quality and high productivity. Its performance meets international standards, making it ideal for industrial applications. The process includes automatic decoiling, roll forming, hydraulic punching and cutting, spot welding, seam welding, panel head welding, edge shearing, and final output. Key components include an automatic decoiler, roll forming machine, leveler, oil press machine, press mold, series welding device, head cutter, edge shearer, conveyor system, pneumatic system, hydraulic system, and electrical system.
Properties:
Compared to other similar lines, this radiator production line is fully automated, offering superior product quality that reaches world-class standards. It delivers high production efficiency while reducing labor costs. The system can produce multiple product specifications, and all welding processes are controlled by PLC, ensuring both high-quality and efficient results. This makes it a reliable choice for manufacturers looking to enhance their production capabilities.
Operation and Points That Need Attention:
The entire production line is controlled automatically via PLC. Users only need to input the desired product length to start the manufacturing process. This simplifies operation and reduces the need for manual intervention.
Maintenance and Lubrication:
Regular maintenance is essential for optimal performance. Pneumatic devices and the oil press machine should be lubricated regularly. Additionally, since the system contains numerous welding equipment, users are advised to frequently check the working conditions of each component to ensure smooth operation and prevent downtime.
Packaging and Transportation:
The production line is packaged for sea shipping using containers or in a naked packaging style, depending on customer requirements. This ensures safe and efficient delivery to global destinations.
Main Specification
Item
Data
Standard panel size
310mm, 320mm, 460mm, 480mm, 520mm, 535mm, etc.
Panel length
500–4000mm
Length tolerance
±1.0mm
Panel bearing pressure
Positive pressure ≥ 0.15MPa, negative pressure ≥ 133KPa, without deformation
Panel material
ST12, SPCC, DC01 cold rolled steel, 1.0–1.2mm
Total power
Approximately 315KW
Total line dimension
46.5m × 3.5m
Oil fluits size
Steel thickness 1.0mm
≥ 11mm
Steel thickness 1.2mm
≥ 11.5mm
Number of oil fluits
Panel 310mm, 320mm
3
Panel 460mm, 480mm
5
Panel 520mm, 535mm
6
Input coil width
Panel 310mm
325mm
Panel 460mm
475mm
Panel 520mm
535mm
Machine Photos
1. Durability: High-quality cylinder liners are made of materials that can withstand the high temperatures and pressures inside the engine. They are designed to last for years without needing to be replaced.
2. Accuracy: The cylinder liner must be precisely machined to ensure a close fit with the engine block. Precise fit is important to prevent leaks and ensure efficient engine operation.
3. Corrosion resistance: The cylinder liner is exposed to a variety of corrosive substances, including oil, coolant and combustion byproducts. The high quality liner design resists corrosion and prevents damage to the engine.
4. Heat dissipation: the cylinder liner must be able to dissipate heat quickly to prevent overheating and damage to the engine. The high quality liner design effectively transfers heat away from the combustion chamber.
5. Lubrication: Cylinder liner must be lubricated to prevent excessive engine wear and damage. High quality gaskets are designed to provide optimal lubrication for piston rings and other engine components.
In the engine, they provide a smooth surface for the piston to move on, which helps reduce friction and wear. They also help seal the combustion chamber to prevent leaks and ensure the efficient operation of the engine. In addition, the cylinder liner helps to dissipate heat from the combustion chamber, preventing overheating and damaging the engine.
During operation, the cylinder liner may encounter some problems. Over time, they can wear out or break down, leading to leaks and reduced engine performance. Corrosion can also occur, resulting in pitting and other damage to the surface of the gasket. In addition, improper installation or machining can result in poor fit and reduced engine performance. Therefore, regular maintenance and inspection can prevent these problems and ensure the best performance of the engine.
Model No.: 310, 460, 520, etc.
HS Code: 8455229090
Model No.: 310, 460, 520, etc.
HS Code: 8455229090
Transformer Panel Radiator Production LineHigh quality cylinder liners have several characteristics that make them useful in the engine. These liners are typically made of durable materials such as cast iron or steel, and they can withstand the extreme temperatures and pressures inside the engine. Here are six key features of a high-quality Cylinder Liner: