TEF508CPV Automatic Tube End Finish Machine Description: Automatic Tube End Finish Machine Model: TEF508CPV Application: Used for deburring, flaring, and beading on the inside and outside of metal round tube ends. Introduction: The TEF508CPV is a versatile automatic tube end finish machine designed to perform multiple operations such as chamfering, deburring, and squaring in one clamping. It can also handle flaring and beading with quick tool changes, making it ideal for a wide range of metal tube processing applications. Main Specifications:
Dimensions: 580 x 820 x 1200 mm Weight: 350 kg
Power Supply: 380V ±10%, 50Hz/60Hz, 3-phase
Power Consumption: 4.5 kW Air Pressure: 0.4-0.8 MPa Clamping Mode: Pneumatic
Clamping Force: ≥10 kN
Rotation Axis: Servo Motor, 2.0kW Forward Axis: Servo Motor, 2.0kW Tube Position Axis: Servo Motor, 0.2kW
Coaxiality of Rotation Spindle with Clamping Shaft: ≤0.02 mm
Forward Axis Positioning Accuracy: ≤0.01 mm
Forward Axis Repeatability: ≤0.01 mm
Rotation Axis Deflection: ≤0.01 mm Control System: Digital Control Control Variables:
Clamp opening and closing Rotation axis direction and speed
Forward axis origin, enable position, feed position, limit position, and speed
Position axis origin, feed position, and speed Positioner plate opening and closing
Capacity:
Tube OD for Chamfer/Squaring/Deburring: Φ6-50 mm
Tube Wall Thickness (Chamfer/Squaring/Deburring): ≤10 mm
Tube OD for Flaring: Φ3-50 mm
Tube Wall Thickness (Flaring): Stainless Steel 0.4–1 mm, Aluminum Alloy 0.5–1.5 mm
Flaring Method: Eccentric Inner Diameter Rotary Swage Tube OD for Beading: Φ6-45 mm
Tube Wall Thickness (Beading): Stainless Steel ≤0.5 mm, Aluminum Alloy ≤1 mm
Beading Method: Inner Diameter Rotary Swage Minimum Clamp Length: 10 mm (varies by material and wall thickness) Material Compatibility: Titanium Alloys, Stainless Steel, Aluminum Alloys
Features:
One clamp operation for squaring, deburring, and chamfering both inside and outside the tube. Quick die change allows for flaring and beading functions. Pneumatic clamping ensures tight grip with cushioned action to prevent tube damage. Thin clamps and dies allow for minimum tube length of 10 mm, suitable for complex shapes. Forward axis uses digital control with an absolute value servo motor for high accuracy and safety. Rotation axis offers variable speed control via an absolute value servo motor, ideal for different materials. Tube position axis provides fixed-length control for consistent results. Automatic operation with foot switch, including automatic feed and reset. Eccentric flaring center allows for various sizes and wall thicknesses in one setup. Dies for chamfering/deburring/squaring can be used directly for flaring, reducing tooling requirements.
Main Components:
Top spindle design allows for easy access, especially for bent or complex-shaped tubes. Servo-controlled motor ensures precise spindle movement and performance. Front-mounted clamp holds tubes as short as 10 mm. The compact design allows for better accessibility and easier handling of complex tubing. Smart chip groove in the clamp ensures smooth dust removal into the waste bin. Tube feed stopper rises automatically when the spindle moves forward, with digital adjustment for feed length. Organic glass protective cover and waste bin provide operator safety and efficient waste collection.
Tooling:
Flaring Center: An eccentric shaft that supports a variety of tube sizes and wall thicknesses for flaring. Flaring Dies: Can be used directly for chamfering, deburring, and squaring, reducing the need for multiple tools.
The chamfer/deburring head is designed to adjust blade positions, allowing one set of blades to handle various tube dimensions and wall thicknesses.
The beading head works with a beading tip or arbor, capable of finishing tubes as small as 6 mm.
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