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Composite Autoclaves are essential tools in the manufacturing of advanced composite materials. These machines are widely used for bonding metal and non-metal structures, as well as for curing high-strength resins combined with glass fiber, carbon fiber, boron fiber, aramid fiber, and epoxy resin. When a vacuum is applied to the composite material, the autoclave enables curing through heating and pressing. The autoclave molding process involves placing the composite material blank, honeycomb sandwich structure, or adhesive sealing structure into a mold with a vacuum bag, then subjecting it to heat, pressure, and cooling under vacuum conditions. This process ensures the production of high-quality, structurally complex, and large-area composite products.
The curing of composite matrix resins depends not only on the molecular structure of the resin but also on other components such as curing agents and crosslinking promoters. External factors like temperature, pressure, and time play a critical role in the curing process. These three elements are commonly referred to as the main process parameters. All autoclave molding methods are determined based on the changes in the molecular structure of the matrix resin, and the autoclave must be equipped with the ability to control these parameters effectively.
Technical Parameters
Effective Diameter:φ600mm - 4000mm
Max. Working Pressure:0.8MPa - 4.0MPa
Max. Working Temperature:180ºC - 450ºC
Heating Method: Electric Heating / Thermal Oil Heating / Steam Heating
Cooling Method: Water Cooling
Temperature Rise Rate (No-Load):0.5 - 5ºC/min
Temperature Drop Rate (No-Load):0.5 - 5ºC/min
Temperature Uniformity:≤±1.0 - 3.0ºC
Thermocouples:2 - 24
Pressure Rise Rate:0 - 0.1MPa/min (Adjustable)
Pressure Drop Rate:0 - 0.1MPa/min (Adjustable)
Vacuum Connections:2 - 24Â
Vacuum Pump: One in use, one as standby.
Features & Advantages
1. Simple Operation: One-button automatic process control (can be unattended)
System Control Reliability: High-quality and high-performance control components ensure system reliability
2. Advanced Solidification Control Concept: Single or multi-computer control (simplifies the system and implements DCS distributed control)
3. Data Collection: Enables data collection, storage, printing, and reporting
4. Automatic Quality Analysis: Equipped with fluid mechanics software for simulation analysis
5. Multi-language Operation Interface: Supports multiple languages
6. System Scalability: Designed for future user development and resource integration
Safe & Reliable
1. The autoclave is equipped with a safety valve that maintains a sealed state under normal working pressure. If the pressure exceeds the safety limit, the valve automatically opens to release gas and reduce pressure to the set value, then closes again to maintain safe operation.
2. The autoclave's pressure is automatically controlled. When the tank reaches the set pressure, the reset valve automatically closes; if the pressure exceeds the limit, the exhaust valve automatically opens to relieve pressure.
3. Overpressure and high-temperature sound/light alarms are installed for early warning.
4. Safety devices check the pressure between the door and the tank, preventing damage to personnel.
5. An appliance chain prevents accidental operations.
6. Safety functions include door closure interlocking, residual pressure alarm, door opening/closing interlocking, and safe connection device interlocking.
7. Interlocks between switches and the tank door, screw and pressurization, fan operation and cooling water/temperature switch, pressure control and gasket interlock, and heating and fan interlock ensure protection against incorrect operations.
Options
Laboratory Autoclave
Civil Use Autoclave
Composite Autoclave System
Composite Products
Laboratory Platform
Applications
1. Aerospace Industry: Manufacturing aircraft wings, tails, fuselage shells, large rockets, space shuttles, satellites, solar panels, extendable arms, and spacecraft components.
2. Defense Industry: Reconstructing protective armor, weapons, helmets, and other components.
3. Electronic Industry: Satellite antennas, support structures, solar cell wings, and shells.
4. Automotive Industry: Car bodies, force components, drive shafts, engine frames, and internal parts.
5. Rail Transportation: Composite high-speed trains and subway doors and windows.
6. Public Security and Anti-Terrorism: Bulletproof vests, helmets, and other composite materials.
7. Sports Industry: Composite rackets, jump rods, golf clubs, and rowing equipment.
8. Medical Field: X-ray machines, CT machine frames, and orthopedic braces.
About Our Company
OLYMSPAN was established in 2004 and is located in Changzhou, Jiangsu. We hold an A2 pressure vessel manufacturing certificate, ASME certificate (S and U stamps), CE certificate, Canada CRN certificate, and ISO9001 certificate. Our business covers boilers, autoclaves (including composite autoclaves), and related products made using autoclaves. We not only provide test platforms for the above-mentioned products but also have the capability to perform batch production. We have provided complete systems to countries such as India, Sweden, France, Portugal, Singapore, America, and Malaysia.
The autoclaves produced by our company are key equipment for high-temperature curing of composite materials (carbon fiber/resin, aramid resin, etc.). We have mature technology, advanced equipment, strict management, dedicated staff, and strong partnerships with well-known domestic and international manufacturers. Our product range includes composite material autoclaves, laboratory autoclaves, civilian-use autoclaves, and large composite autoclaves.
Our company is committed to "the interests of the users come first, everything for the customers." We enjoy a good reputation among users at home and abroad. For a long time, we have adhered to the quality policy of "honesty, pragmatism, innovation, and improvement of product quality to meet customer requirements." Our team is dedicated to serving both new and old customers with excellent products, good service, and sincere attitudes.
Condition: New
Programme: PLC
Structure: Horizontal
Color: Grey
Trademark: OLYMSPAN
Transport Package: Nude
Specification: ASME
Origin: Changzhou, Jiangsu
Composite Autoclave Basic Introduction