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Composite Autoclaves are essential tools in the manufacturing of advanced composite materials. They are widely used in applications involving metal and non-metal bonding structures, as well as high-strength resin-based composites such as glass fiber, carbon fiber, boron fiber, aramid fiber, and epoxy resin. These machines allow for the curing of composite materials under vacuum conditions by applying heat and pressure. The autoclave molding process involves placing a composite blank, honeycomb sandwich structure, or adhesive-sealed structure in a mold with a vacuum bag, then subjecting it to heating, pressurizing, temperature and pressure control, and cooling under vacuum (or partial vacuum) conditions. This method is one of the most common techniques for forming composite structures, honeycomb sandwiches, and bonded metal or composite parts. The uniform temperature and pressure environment provided by the autoclave ensures that complex, large-area materials with high surface quality can be produced effectively.
The curing of composite matrix resins depends not only on the molecular structure of the resin but also on other components like curing agents and crosslinking promoters. External factors such as temperature, pressure, and time play a crucial role in the curing process. These three elements are typically referred to as the main process parameters. Each autoclave molding method is designed based on the changes in the molecular structure of the matrix resin, and the autoclave must have the ability to precisely control these parameters.
Technical Parameters
Effective Diameter:φ600mm - 4000mm
Max. Working Pressure:0.8MPa - 4.0MPa
Max. Working Temperature:180ºC - 450ºC
Heating Method:Electric Heating / Thermal Oil Heating / Steam Heating
Cooling Method:Water Cooling
Temperature Rise Rate (No-Load):0.5 - 5ºC/min
Temperature Drop Rate (No-Load):0.5 - 5ºC/min
Temperature Uniformity:≤±1.0 - 3.0ºC
Thermocouples:2 - 24
Pressure Rise Rate:0 - 0.1MPa/min (Adjustable)
Pressure Drop Rate:0 - 0.1MPa/min (Adjustable)
Vacuum Connections:2 - 24
Vacuum Pump:One in use, one on standby
Features & Advantages
1. Simple Operation: One-key automatic process control allows for unattended operation.
System reliability: High-quality control components ensure stable system performance.
2. Advanced solidification control concept: Single or multi-computer control systems simplify the process and enable DCS distributed control.
3. Data collection: Capable of data collection, storage, printing, and reporting.
4. Automatic quality analysis: Integrated fluid mechanics software for simulation and analysis.
5. Multi-language interface: Supports multiple languages for global users.
6. System scalability: Designed with future expansion and resource integration in mind.
Safe & Reliable
1. Equipped with a safety valve that maintains the seal under normal working pressure. If the internal pressure exceeds the safe limit, the valve automatically releases gas to reduce the pressure to the set value, ensuring tank safety.
2. Automatic pressure control: When the pressure reaches the set value, the re-starting valve closes automatically. If it exceeds, the exhaust valve opens to release pressure.
3. Overpressure and overheating alarms with sound and light alerts.
4. Safety devices check the pressure between the door and the tank to prevent accidents.
5. Appliance chain prevents accidental operations.
6. Door closure interlock with residual pressure alarm; door opening/closing interlock with safety connection device; tank door interlock functions.
7. Switch and tank door interlock, screw and pressurization interlock, fan and cooling water/temperature switch interlock, gasket pressure control interlock, heating and fan interlock. These features provide automatic protection even in case of incorrect operations.
Options
Laboratory Autoclave
Civil Use Autoclave
Composite Autoclave System
Composite Products
Laboratory Platform
Applications
1. Aerospace: Manufacturing aircraft wings, tails, fuselage shells, large rockets, space shuttles, satellites, solar panels, extendable arms, and spacecraft components.
2. Defense Industry: Reconstructing protective armor, weapons, helmets, and other components.
3. Electronics: Satellite antennas, support structures, solar cell wings, and shell components.
4. Automotive: Manufacturing car bodies, force components, drive shafts, engine frames, and internal parts.
5. Rail Transportation: Composite high-speed train doors and windows, etc.
6. Public Security: Bulletproof vests, helmets, and other protective equipment.
7. Sports: Composite rackets, jump rods, golf clubs, rowing equipment, etc.
8. Medical: X-ray machines, CT machine frames, orthopedic brackets, and more.
About Our Company
OLYMSPAN was established in 2004 and is located in Changzhou, Jiangsu. We hold an A2 pressure vessel manufacturing certificate, ASME certificate (S and U stamps), CE certificate, Canada CRN certificate, and ISO9001 certificate. Our business covers boilers, autoclaves (composite autoclaves), and related products made using autoclaves. We not only provide test platforms for these products but also have the capability to perform batch production. We have successfully supplied complete systems to countries such as India, Sweden, France, Portugal, Singapore, America, and Malaysia.
Our company's autoclaves are key equipment for high-temperature curing of composite materials, including carbon fiber, aramid fiber, and resin. We possess mature technology, advanced equipment, strict management, dedicated staff, and strong partnerships with domestic and international renowned manufacturers. Our product range includes composite material autoclaves, laboratory autoclaves, civil-use autoclaves, and large-scale composite autoclaves.
Based on the principle that "user interests come first," we have built a good reputation among both domestic and international clients. For many years, we have adhered to the quality policy of "honesty, pragmatism, innovation, and continuous improvement" to meet customer requirements. Our team is committed to serving both new and old customers with excellent products, superior service, and a sincere attitude.
Condition: New
Programme: PLC
Structure: Horizontal
Color: Grey
Trademark: OLYMSPAN
Transport Package: Nude
Specification: ASME
Origin: Changzhou, Jiangsu
Composite Autoclave Basic Introduction