$420,000 Saved with Elios 1 Test by Argentinian Energy Company, Leading to Investment in Elios 2

Pampa Energía, Argentina’s largest independent energy company, saved $420,000 during its first test of the Elios 1 for boiler inspections and later decided to invest in the more advanced Elios 2.

Key Benefits at a Glance

Safety

Instead of sending inspectors up into tall scaffolding inside boilers, Pampa Energía used the Elios 1 to collect visual data remotely. This eliminated the risk of working in dangerous confined spaces and improved overall safety for their team.

ROI

The Elios 1 revealed that burners in one of Pampa Energía’s power plants were in poor condition before the warranty expired. This allowed the company to save $420,000 by avoiding costly scaffolding, downtime, and unnecessary part replacements under warranty.

Speed & Efficiency

Boiler inspections that once took seven days were reduced to just 20 minutes using the Elios 1. Downtime was cut from seven days to two, allowing faster recovery and less disruption to operations.

Company Overview

Pampa Energía is the leading independent energy company in Argentina, operating across all sectors of the power generation industry. As part of its maintenance strategy, the company regularly inspects the boilers at its power plants to ensure safe and efficient operation.

Pampa-Energia-building

Traditionally, these inspections required building scaffolding inside each boiler, which took two to three days to set up and another two to three days to dismantle. The actual inspection itself also took about a day, resulting in approximately seven days of downtime per boiler. With multiple boilers in some plants, this created logistical challenges and significant revenue loss.

Customer Needs

Given that boilers must be inspected twice a year, and that each inspection leads to around seven days of downtime, Pampa Energía faced a major operational challenge. Additionally, the process involved safety risks, high costs, and inefficiencies.

To address these issues, the company explored alternative inspection methods and discovered Flyability’s Elios 1 drone, specifically designed for indoor inspections in confined spaces like boilers. After testing it at one of its power plants, Pampa Energía saw immediate benefits and decided to expand its use.

Elios 1 Tested at Pampa Energía's Bahía Blanca Plant

The Elios 1 was tested at the Bahía Blanca power plant, one of the largest in Argentina. In just 20 minutes, the drone collected enough visual data to complete a full inspection of one boiler. The speed and efficiency of the process impressed the team, who were used to the traditional, time-consuming method.

Flyability Elios 1

Flyability's Elios 1 in flight

During the test, the team decided to inspect the second boiler as well. It turned out that the burners were in very poor condition—so bad that they could not be restarted without risking damage or danger. The Elios 1 provided crucial visual evidence, which helped Pampa Energía make an insurance claim and avoid potential accidents.

A $420,000 Flight

The savings from this single test included:

  • Scaffolding: $30,000
  • Downtime: $290,000
  • Insurance: $100,000

Total Savings: $420,000

Elios 2 Adopted Based on Success of Elios 1, Now Used Across Argentina

After seeing the success of the Elios 1, Pampa Energía began using it widely to improve safety, reduce costs, and increase inspection frequency. When the Elios 2 was released in 2019, the company quickly adopted it due to its enhanced features, including better lighting, stabilization, and usability.

Pampa Energia_Elios 2

A picture taken by the Elios 2 at one of Pampa Energía's plants

The Elios 2 has since become a key tool in Pampa Energía’s maintenance strategy. It is now used across coal, gas, and even hydropower plants. The company plans to establish in-house drone teams at each facility, ensuring ongoing efficiency and safety improvements.

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